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Employment has reduced the output value
Outside the Tianjiao textile production workshop in Daying County, trucks can be seen at any time to load goods. In the first quarter of this year, Tianjiao Textile's product sales increased by 10% compared with the same period of last year. What is even more rare is that the company's current orders have been placed for one month, and they are all cash in stock, first and last, and even out of stock.
In accordance with the "Suzhou Textile and Apparel Industry 2017 Work Promotion Plan", the textile enterprises in our city upgraded their equipment, optimized the product structure, strengthened the intelligent manufacturing, and focused on improving the quality and efficiency of development, and promoted the branding and high-end of the textile and garment industry. Enhance the core competitiveness and market competitiveness of the industry, and gradually build the city into a first-class textile and garment industry base in the west. By the end of 2017, the total output value of the textile and garment industry and the main business income of the city reached 16.8 billion yuan and 15.5 billion yuan respectively (up 7.3% year-on-year), and the industrial added value and realized profits reached 4.23 billion yuan and 650 million yuan respectively. More than 8%).
Update equipment transformation technology to promote comprehensive upgrade of the industry
“In 2012, we invested more than 14 million yuan to purchase 6 Italian automatic winders, which drastically reduced the labor and produced the yarns without knots. We also added 3 air spinning machines, and the original scraps were air-spun. The machine can be used as waste and turned into high-quality roving. In 2014, we transformed the card, the same capacity, originally required 36 machines, now only 16 units, the output value has doubled per unit time, and The number of personnel has been reduced by half. Last year and this year, we have remodeled the air-conditioning system and saved 15-20% of energy...†Gu Qiwei, the vice president of Tianjiao Textile, is an old textile man who has been working for more than 20 years, talking about technological transformation, such as Jiazhen. This year, the technical transformation of Tianjiao Textile has been basically completed.
Tianjiao Textile's performance in the first quarter is remarkable. The supply is in short supply, the cash is in stock, the first payment is after the goods, and even the goods are out of stock. We have to say that good performance benefits from the advancement of technological transformation.
Jinhua Textile also achieved good results. Despite the pressure of relocation and renovation, it still created a “open door†of 110% sales.
"According to the plan, we will invest 40 million yuan to build the Western Skyworth Industrial Textile Park, introduce the introduction of advanced textile equipment at home and abroad, and promote the upgrading and transformation of Jinhua." In the Western Skyworth Industrial Textile Park, Jinhua Production Manager Wang Shiyou told reporters that Currently, they have purchased and installed some equipment. For example, replace the carding unit with a new one. "Cleaning and combing is the first process of spinning, and it is also the heart of spinning. It directly determines the quality of spinning. After replacement, the production capacity is increased by 30%. The degree of automation is greatly improved. The manpower only needs the original five. One of them, originally required 5 people, now only needs 1 person." For example, the operation method is also optimized. After the blowing device is installed in the spinning workshop, the original one needs at least 2 hours of work. It can be done in half an hour now. In addition, more than 3 million yuan was invested in the purchase of Stäubli's sizing machines and warping machines, and a number of spare parts were updated to increase production capacity.
Optimize product structure to enhance product competitiveness
In addition to technological transformation, the textile enterprises in our city have also worked hard to optimize the product structure.
Wang Shiyou said that before 2014, Jinhua’s slogan has always been bigger and stronger. After the 2014 reorganization, the slogan became a small and refined. In the past two years, Jinhua has reduced its industrial scale and eliminated backward production capacity, reducing the production scale of the past 200,000 spindles to 80,000 spindles this year. The product structure has also changed from the original "various" to the main focus on CVC product series cotton, chemical fiber cotton blended products.
Optimizing the product structure has brought significant results. In the first quarter of this year, Jinhua Textile's sales rate was as high as 110%. In addition to the total sales of the existing production, it also digested about 10% of the inventory.
"In the first quarter of this year, our output value was only 30 million yuan, which was more than the 40 million yuan in the same period of last year. The decline rate was increased." Wang Wenli, deputy general manager of Shengdayuan Chemical Fiber, said that the downward trend began in 2012, especially in 2013. For Shengdayuan, the adjustment of product structure is imperative. Therefore, since last year, Shengdayuan Chemical Fiber has begun to increase the number of new products and developed black chemical fiber products.
Wang Wenli said that for coastal areas, the use of colored chemical fiber has become a common phenomenon, but for Sichuan textile mills, non-ferrous chemical fiber is not universal, but this is the future trend. Shengdayuan Chemical Fiber will continue to increase the optimization of industrial structure.
Despite the good sales performance of Tianjiao Textile, Gu Qichen is still worried about the development of the industry. In order to improve the competitiveness of differentiated products, Tianjiao Textile is also preparing to develop products with higher added value, such as the development of core cotton.
Strengthening the efficiency of smart manufacturing companies
"Our annual output value is more than 100 million yuan. When the performance is the best, the annual output value is 150 million yuan, but our factory has only more than 90 employees, less than 100 people." Wang Wenli said that the reason why the staff is relatively small, the labor cost is relatively low, The use of intelligent equipment and technology.
The reporter saw in Dashengyuan Chemical Fiber Factory that from cleaning raw materials to drying, to fiber production and packaging, it is basically automated, and only 1-2 workers in each process can monitor the machine. "Next, we will also improve the level of intelligence. Reduce labor costs." Wang Wenli told reporters.
Gu Qichen also said that Tianjiao Textile is moving closer to intelligent applications. In addition to adding intelligent equipment to the factory floor, Tianjiao also adopts intelligent management in management. For example, if an employee opens the WLAN of the factory, the person will automatically attend the time check-in when the person arrives at the office. When the management personnel conduct the 5S inspection every day, as long as they are uploaded to the intelligent system, the relevant leaders can immediately see the situation of the workshop and immediately make a handling opinion. Even in the meeting, the video conferencing method was adopted, which greatly improved the work efficiency.
According to Shi Xudong, deputy section chief of the project department of the Economic and Information Committee, the implementation of innovation drive and promotion of innovation in enterprise technology, management, production and business model, to high-end, intelligent and green development is the strategic requirement for the development of the textile industry in our city. In the next step, the city will promote intelligent manufacturing, optimize technical equipment, and make high-tech applications widely used in all textile enterprises, so as to improve the technical level and variety quality of the industry.
Extension/extension/read/read
In the first five months, the city's industrial and technological transformation investment grew rapidly.
Recently, the reporter learned from relevant departments that from January to May this year, industrial and technological transformation investment was 16.21 billion yuan, and continued to maintain rapid growth. The growth rate is 51.2 percentage points higher than the province, ranking second in the province.
How does the city achieve rapid growth in industrial and technological transformation investment? In this regard, the relevant person in charge of the Municipal Economic and Information Committee said that it is mainly affected by factors such as the “year of investment†and the relatively low base of the same period. From January to May this year, the city's industrial investment was 16.21 billion yuan, a year-on-year increase of 61.4%; the growth rate was 51.2 percentage points higher than the province, ranking second in the province. The investment in technological transformation was 13.33 billion yuan, a year-on-year increase of 72.9%, and the growth rate was 57.8 percentage points higher than that of the whole province, ranking second in the province. Among them, industrial investment in Chuanshan District increased by 317.6%, investment in technological transformation in Economic Development Zone increased by 238.8%; industrial investment in Pengxi County changed from negative to positive, and the growth rate from -0.7% to 4.4%.
The textile and garment industry raises the level of intelligent manufacturing and enhances industrial upgrading –